Recycle lithium cells by building custom flashlights

This isn’t a brightest flashlight in the world type of hack (but it does manage to push about 1000 lumens). [Stephen Webb] is finding a use for leftover parts by building his own simple LED flashlights. As you can see, he uses PVC parts available at any hardware or home store. These are a good choice; they’re cheap, light weight, resilient, designed to be water tight, they easily thread together and have connectors that reduce the diameter of the fittings.

The electronics use standard size cylindrical Lithium cells. These are found in many types of Laptop and Power Tool batteries. Often when one of those battery packs bites the dust it’s an issue of one or more bad cells. [Stephen] desolders the cells, and reuses the good ones in this project.

We didn’t see any mention of a recharging technique. Does anyone have any advice on how to top these cells off if they’re not in their original power pack form?

Generating electricity with swing sets

[Guelherme Pena Costa] came up with an idea to light up a swing set using the motion of the people swinging on it to generate electricity. The goal was to get people to enjoy the playground at night and we think, this might actually be a pretty good way to achieve that. People love blink lights, especially if they are interactive.

To Light the LEd ropes, [Guelherme] has attached a gear motor to the frame of the swing set and an arm to the chain. When the swinger swings, it spins the motor generating between 6 and 10 volts at 230-400 mA. As you can see in the video below, that works fine to illuminate the LEDs, though we think a charging circuit to allow the lights to stay lit for longer would also be cool.

Sun-powered Stirling engine with automatic tracking

Check out this solar-powered Stirling engine (translated). The build is part of a high school class and they packed in some really nice features. The first is the parabolic mirror which focuses the sun’s rays on the chamber of the engine. The heat is what makes it go, and the video after the breaks shows it doing just that.

But the concept behind the mirror makes for an interesting challenge. The light energy is focused at a narrow point. When the sun moves in the sky that point will no longer be at an efficient position to power the engine. This issue is solved by a pair of stepper motors which can reposition the dish. It’s done automatically by an Arduino Uno which makes readings from four LDR (photoresistors) in that cardboard tube mounted at the top of the dish. If the light intensity is the same for all four, then the tube is pointed at the sun. If not, the motors are tweaked to get the best angle possible.

[Read more…]

Monitoring a solar array output

After years of hoping and wishing [Dave] finally took the plunge and installed solar panels on the roof of his house. He’s got twelve panels that are each rated at 240 Watts! But just having them sitting there and pumping power back to the grid isn’t enough. Understandably, he decided to add his own solar array monitor so that he could see just what those babies are bringing to the party.

The solar array has an inverter which takes the DC from the cells and converts it to mains voltage AC for use on the grid. The system includes a panel meter which you’d normally find on the supply to the house. All he needed to do is find a way to grab the data from that device. It’s an Elster meter, and offers two types of feedback: a blinking LED that corresponds to each Watt-hour passing through the meter, and an IrDA port which provides a more error-proof method of reading data. Monitoring the 1 Wh pulse is quite a popular method for keeping track of your electric meter, but if your hardware misses a pulse the data will be off. [Dave] chose to use a light sensor to monitor the IrDA output, which is encoded data. As long as you can read the protocol, which has been published by Elster, a transmission can be missed now and again without disturbing the overall power consumption data.

Harvesting and graphing wireless household utility meter info

Both our electrical meter and our gas meter are located in the basement of our house (we recently had the gas meter moved outside though). When people see this they always ask if the meter readers have to come inside once a month. The answer is no, these meters broadcast usage data which is picked up once a month when a utility company vehicle drives down the street. If you have wireless meters in your house, here’s a way to harvest and graph the wireless data so that you can analyze your usage patterns.

The hardware used here is a special USB dongle. This has a 900 MHz radio which picks out the packets from a reasonably large list of meter types, and pushes them through the USB interface. In the image above you can see that an Arduino with a USB host shield is used, but there are also drivers if you want to connect this directly to your computer.

We looked around and didn’t find any specifics on the hardware used on that board. But it can’t be all that hard to make one of these at home… the populated board seems to have just two ICs and a few passive components. Anyone up to the challenge of hacking together their own packet sniffer? We wonder if the Next HOPE badge could pull down the data?

[Thanks Chris]

New dirigibles are power plants in the sky

We wonder if a floating wind turbine generator (translated) like this one would alleviate some of the complaints we hear about ground-based turbines. This huge helium-filled structure is designed to generate electricity at high altitude, where winds are stronger and blow much more consistently than near ground level. We’ve read complaints at the unsightliness of wind farms, and the noise that they make as the turbines spin. A test run took place at only 350 feet, but this generator is meant to fly at an altitude of 2000 feet. We’d bet it’s much less obtrusive and much quieter at that distance.

There isn’t a whole lot to the lighter-than-air assembly. It’s got an aerodynamic balloon with stabilizing fins, and a propeller attached to a generator at the center. The tether that holds it in place also carries the conductors which translate the power down to the ground. There is mention of a fail-safe system that allows for a slow descent if it get gets away from its tether, so you shouldn’t have to worry about the sky falling on you.

It’s certainly an interesting idea. For some reason this makes us think of the space-based solar generator panels found on Larry Niven’s Ringworld.

[via Reddit]