Recycle lithium cells by building custom flashlights

This isn’t a brightest flashlight in the world type of hack (but it does manage to push about 1000 lumens). [Stephen Webb] is finding a use for leftover parts by building his own simple LED flashlights. As you can see, he uses PVC parts available at any hardware or home store. These are a good choice; they’re cheap, light weight, resilient, designed to be water tight, they easily thread together and have connectors that reduce the diameter of the fittings.

The electronics use standard size cylindrical Lithium cells. These are found in many types of Laptop and Power Tool batteries. Often when one of those battery packs bites the dust it’s an issue of one or more bad cells. [Stephen] desolders the cells, and reuses the good ones in this project.

We didn’t see any mention of a recharging technique. Does anyone have any advice on how to top these cells off if they’re not in their original power pack form?

Coin cell battery charger

[Jay Kickliter] built his own coin cell battery recharger. This won’t work on the vast majority of coin cells as they are manufactured as disposable parts. But there are rechargeable options out there with model numbers that start with LR instead of CR. In this case he tailored the charging circuit around MCP73832 IC and chose components best suited for charging his 110 mAh LR2450. But we believe all of the LR options out there are rated for 3.6V so altering his design for use with different models should be a breeze.

We’ve been unhappy with the use of disposable coin cell batteries for some time. Sure, in a real-time clock where the cell might last 6-8 years this is not very wasteful. But in an Apple TV remote that gets a lot of use, we hate the choice of a disposable battery. All of our less-hip remotes which use AA or AAA have NiMH rechargeables in them and have used the same pair for year and years. So we’re happy to see this charger project come along.

Now the bad news. We looked around and indeed you can find LR2032; a rechargeable replacement for the CR2032. But the capacity rating falls way flat. The model we looked at boasts only 50 mAh while the disposable CR2032 offers something along the lines of 240 mAh. Hopefully this will change as battery tech evolves.