Stair accent lights made from cheap LED strips

We really like [Geert’s] take on accent lighting for his stairs. He built his own LED channels which mount under the bullnose of each step. The LED strips that he used are actually quite inexpensive. They are RGB versions, but the pixels are not individually addressable. This means that instead of having drivers integrated into the strip (usually those use SPI for color data) this strip just has a power rail and three ground rails for the colors. Ten meters of the strip cost him under forty dollars.

He did want to be able to address each step separately, as well as mix and match colors, so he designed the driver board seen above to use a set of TLC5940 LED drivers. These are controlled by the Arduino which handles color changing and animations. It will eventually include sensors to affect the LEDs as you walk up the stairs. Each strip is mounted in a piece of angle bracket, and they’re connected back to the driver board using telephone extension wire.

Floppy drive as an audio sampler

Here’s a floppy drive which is being used as an audio sampler. At first glance we thought this was another offering which drives the stepper motor at a specific frequency to generate that characteristic sound at a target pitch. But that’s not what’s happening at all. The floppy is actually being used as a storage device (go figure).

From what we can tell, it’s being used almost like an 8-track tape. A PWM signal is stored on one circular slice of the disk, then the head can be moved back to that same “track” to play back the wave form. The head doesn’t move during playback, but just keeps reading the same track of bits. To the right you can see an Arduino board. This allows for MIDI control of the track selection. [Alexis] shows off some keyboard control in the video after the break. There’s a buffer chip on the breadboard which allows the audio output to be quickly switched off as the floppy drive head is moved. This keeps garbage out of the sound until the new track can be read.

[Read more…]

Repair a misbehaving motor controller board

It can be a real drag to fix a circuit board which has stopped working as intended, especially if you don’t have any reference material for the product. That’s the position that [Todd Harrison] found himself in when the controller for his mini-lathe gave up the ghost. He undertook and hefty repair process and eventually mapped out and repaired the driver board.

First off, we’re happy to report his success at the end of a year-long troubleshooting process; the entirety of which occupies six different posts. The link at the top is the conclusion, and you’ll find his final test video after the break. But as you can see from the image above, he was met with a lot of problems along the way. The first two segments show him reverse engineering the PCB, with a giant schematic coming out of the process. In part 3 he then started probing the board while it was live, with the smell of hot electronics causing him to disconnect the power every thirty seconds. One time he took too long and blew a resistor with the pictured results.

In the end it was a shorted PWM chip to blame. He tested a couple of different replacement options, dropped in the new part, and is now back in business. [Read more…]