UPS with dead batteries reborn as a whole-house power backup

April 9, 2012 By Leave a Comment

[Woodporterhouse] must deal with regular power black outs in his area. He recently converted a rack-mount uninterruptible power supply to feed a portion of his mains wiring. This one is not to be missed, since he did such a great job on the project, and  an equally remarkable job of documenting it. It’s one of the best examples we’ve seen of how to use Imgur as a project log.

The UPS still needs to have a case, but it doesn’t need room for batteries as he’s going to use a series of high-end sealed lead-acid batteries. So he cut down the enclosure to about half of the original size. That’s it mounted just above the new batteries. For this to work you need some type of transfer switch which can automatically patch between incoming line voltage, and the battery backup. He already had one of these switches in place for use with a generator, that’s it in the upper left. The entire system powers a sub-panel responsible for his essential circuits — the electronics in the home and a few lighting circuits (we’d assume this includes utilities like the refrigerator).

One really great feature that the reused UPS brings to the project is a monitoring card with a NIC. This way he can check the server to see if the UPS is being used, and how much of the 14 battery life remains.

[Thanks Ross via Reddit]

Filed Under: home hacks Tagged With: , , ,

Measuring the capacities of different battery brands

April 9, 2012 By Leave a Comment

Being the smart consumer he is, [Denis] usually looks at the price per pound when comparing similar products at the grocery store. When it came time to buy a few AA batteries, he didn’t have any data to go on. To solve his little conundrum, [Denis] decided he would test several brands of batteries and see which one gives him the most bang for the buck.

After bringing home a haul of a dozen different brands of AA cells, [Denis] broke out the Arduino and starting designing a circuit. To test how much energy each brand provides, the Arduino measures the voltage across a load every second until the battery reaches 0.2V. The elapsed time, as well as the voltage, Watt hours, Joules, and ambient temperature are logged on an attached LCD screen and sent over a USB serial link to automate the data collection process.

What’s the verdict? Unsurprisingly, words like ‘super,’ ‘max,’ and ‘ultra’ didn’t connotate a better battery. The best bang for the buck came from an off-brand called RS Power Ultra. The worst battery was the Panasonic Evolta cells that came in at about $1.50 USD per watt-hour.

If you’d like to verify [Denis]’ work, all the code is up on Github along with the schematic.

Filed Under: arduino hacks, hardware Tagged With: , , ,

Another take on using 'dead' batteries

February 29, 2012 By Leave a Comment

Here’s another circuit that can be used to squeeze the remaining potential from supposedly dead batteries. Just like the AASaver, we see this as a useful prototyping tool, providing juice for a breadboard even though it’s not reliable enough for long-term use (the batteries are just about through after all).

First off, the image above shows rechargeables instead of alkalines. We don’t recommend this as the circuit has no cutoff feature and the 0.7V input for the boost converter surely is below the recommended low-voltage limit for those cells. But that aside, we like the diminutive board which solders onto the end of a battery pack. It uses an SC120SKTRT which is a variable boost regulator capable of outputting 1.8-5V depending on resistor choices. You can leave the resistors off and it will default to 3.3V, set the output explicitly, or roll in some potentiometers and use your multimeter to tune the output.

This regulator costs more than the MCP1640 used in the AASaver, but it appears to use less passive components making for a smaller footprint. At a total of $3.50 plus the PCB (which will be a snap to etch at home) this is another great option to top off your next parts order.

[Thanks Uwe]

Filed Under: tool hacks Tagged With: , , , ,