Racing with Dyson's spare parts

When it comes time to unwind at the Dyson design facility these engineers know how to do it right. Recently, the company challenged their engineers to a grown-up version of the Pinewood Derby in which they raced their own cars powered by a Dyson motor.

The video after the breaks shows a large collection of these time trials on a track made from upturned wooden pallets. Most of the vehicles are made from parts which we don’t recognize. But some of them are very familiar like our favorite hand dryer ever (seen above) and the iconic goldenrod manifold from the Dyson ball vacuum cleaner.

The course ends abruptly, as you can see in the last run of the video. There is one entry that included a human rider and he seems to be going nearly as fast as the riderless carriages are. The video cuts away before he hits the wall, but we can’t image he had the time to include brakes in that design.

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Free formed circuit protected by a brick of crystal clear resin

The look of this crystal clear resin brick is pretty amazing. [Rupert Hirst] decided to encase his amplifier circuit in a block of polyester resin. We just hope he got everything in his circuit right because there’s no way to replace any of those parts now!

He deserves a lot of credit for working out a visually pleasing way to mount each component. There wasn’t any type of substrate used, but a few lower gauge wires were picked as the rails and they add some mounting stability. Before casting, he took the case of each of the three jacks apart and sealed the seams with some of the casting resin to prevent the final pour from filling them up.

Eagle CAD was used to design the mold. He printed it out on some card stock, then used a hobby knife to cut the pieces out and super glue to assemble them. A second layer of super glue was run on each seam to ensure they’re water tight. After the casting was made [Rupert] spent plenty of time sanding, routing, and polishing the brick to achieve this look.

This makes us wonder about heat dissipation. Do you think it will be a problem? Tells us what your opinion by leaving a comment.

Open sourcing everything… there's an app for that

What happens if you’re a prolific developer and decide to release all of the source code from your work? Well, you should get a huge pat on the back from all interested parties. And so we say thank you to [Hunter Davis] for releasing the source code for his 70+ Android apps. But just making the decision isn’t the end of things, you’ve got actually get the code out there. And herein lies the hack. Instead of archiving and posting all of those projects he wrote a script to crawl, init, and push his projects to Github automatically.

This process is made pretty easy because of the Github API. Looks like he used version 2 for his script but you’ll want to check out version 3 if you’re looking to write your own script. His script takes the API key and username as command line arguments, then traverses his local source tree. Along the way it uses some text manipulation to sanitize the directories for use as the name of the repository. Once that’s established it steps into the directory, creates a repository, adds and commits all the files, then pushes them to Github.

Following [Hunter’s] example makes it really easy to share your code. We hope more will follow suit, putting their work out there for others to learn from and build upon.

We’ve seen some hardware hacks from [Hunter] as well. He did a bunch involving the ZipIt, as well as some work with playing games with a Dockstar.

[via Reddit]

DIY "Project Glass" clone looks almost too good to be true

vuzix-project-glass

By now we’re assuming you are all familiar with Google’s “Project Glass”, an ambitious augmented reality project for which they revealed a promotional video last week. [Will Powell] saw the promo vid and was so inspired that he attempted to rig up a demo of Project Glass for himself at home.

While it might seem like a daunting project to take on, [Will] does a lot of work with Kinect-based augmented reality, so his Vuzix/HD webcam/Dragon Naturally Speaking mashup wasn’t a huge step beyond what he does at work. As you can see in the video below, the interface he implemented looks very much like the one Google showed off in their demo, responding to his voice commands in a similar fashion.

He says that the video was recorded in “real time”, though there are plenty of people who debate that claim. We’re guessing that he recorded the video stream fed into the Vuzix glasses rather than recording what was being shown in the glasses, which would make the most sense.

We’d hate to think that the video was faked, mostly because we would love to see Google encounter some healthy competition, but you can decide for yourself.

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Build an induction heater and become a metalsmith

If you’ve ever wanted to forge, cast, or smelt metal, this project is right up your alley. It’s a 30 kVA induction heater built by [bwang] over on Instructables. It gets hot enough to melt and forge steel, iron, and aluminum.

An induction heater operates by surrounding the object to be heated with a coil carrying high frequency AC current. Basically, the entire setup acts like a huge transformer with a shorted secondary. To get these currents into a workpiece, [bwang] used a TL494 PWM controller as an oscillator. The output of the TL494 is filtered and amplified a few times to generate a huge amount of AC current.

Larger versions of [bwang]’s induction heater are found in foundries and forges all across the land; even though this small version sucks down 50 A out of a dryer or stove outlet, induction heating is very efficient. We’re actually wondering why we don’t see many home blacksmiths using induction heating, so we’ll leave that for our readers to discuss in the comments.

[sessions] reminded us of this induction heater from a few years ago. A little smaller, but still usable.

Displaying bubbles in mineral oil

After he saw a ‘falling water display,’ [Matt] figured he could turn that idea on its head. He built a display that uses bubbles for pixels. Even though the build isn’t complete, we love the results so far.

[Matt] began his build constructing a tall, thin water tank out of acrylic. Eight solenoids were mounted in the base of the tank, attached to an aquarium air supply, plastic tubing, and one way valves. The first run of the bubble display didn’t go too well, but after adding dividers between each column the display started working.

With the dividers, [Matt] no longer had to worry about bubbles colliding or moving any direction but up. The bubbles weren’t moving consistently, so he replaced the water with mineral oil. Oil made a huge improvement, but the bubbles still float up at different speeds. [Matt] ascribes this to the unregulated air supply, but we’re thinking this problem could be mitigated with glycerine like the previous bubble display we saw.

It may still have some problems, but we love the result. Check out the video of bubbles in mineral oil after the break.

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