The Gauntlet: A 1 Watt Laser Module

March 17, 2012 By Leave a Comment

This is the gauntlet; a place where things are tortured in ways that only an engineer could appreciate.

Today’s victim is a 1.0W green laser module, manufactured by Suzhou Daheng under the brand name “DHOM”.

As far as Chinese laser manufacturers go, Suzhou Daheng is about one rung lower than CNI in terms of quality. Although US companies like Coherent blow these guys out of the water, both are still reputable nonetheless.  As far as Chinese lasers themselves go, this one seems a bit conservatively rated; a nice change from the “1000MW 532nm laser cat toy burning module” that’s not too uncommon on dealextreme and the like.

More after the break…
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Filed Under: laser hacks, reviews, teardown Tagged With:

Build your own line laser for 3D scanning

March 2, 2012 By Leave a Comment

diy-line-laser

[Valentin] wanted to experiment with 3D scanning some objects he had around the house, but says he didn’t want to buy a line laser for the project since they are pretty expensive. Fortunately, he had some random components sitting in his parts bin, and he was able to build his own line laser without spending a ton of money.

His tutorial actually covers two different methods of building line lasers, both of which use parts that you likely have on hand already.

His first build involves gluing a small square mirror to a flat platform, which he then mounted on a salvaged DC motor. Once the motor starts spinning, the cheap laser pointer he has aimed at the mirror draws a perfect line across whatever medium he is scanning.

His second line laser uses parts donated from an old hard drive that he no longer used. He removed the drive’s read head from the chassis and mounted a small mirror on the actuator arm before firing up his laser. With the laser aimed at the mirror, he applied an unspecified AC current to the motor, which caused it to oscillate and draw a line similar to his first setup.

While they might not be professionally-built scanning lasers, [Valentin’s] efforts produced some decent images, as you can see on his site.

Continue reading to see a short video of his DC motor laser line in action.

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Filed Under: laser hacks Tagged With: , ,

3D printed lugs for your custom bike

February 24, 2012 By Leave a Comment

We haven’t heard much about 3D printing using stainless steel as the medium, but that’s exactly what’s going on with the lugs used to assemble this bicycle frame. They’re manufactured using LaserCusing, which is a brand name for parts produced using Selective Laser Melting. The video after the break gives you an overview of what it takes to clean up each of these parts.

The laser melts metal power to solidify areas needed in the final part. Just like the hobby printing we’ve seen on the RepRap or Makerbot there are structural supports necessary to complete the print job, and these need to be removed after the laser has done its work. This is where the majority of the labor comes in. You’ll see a ton of waste material pulled out of the cage-like lug, and we’re sure there’s no shortage of filing and polishing to finish up. But wow, what an interesting result. We just need to figure out if anyone has found a cost-effective way to hack together one of these metal-powder printers.

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Filed Under: cnc hacks, laser hacks Tagged With: , , ,

Laser Spirograph exhibit repair and upgrade

February 20, 2012 By Leave a Comment

[Bill Porter] continues finding ways to help out at the local museum. This time he’s plying his skills to fix a twenty-year-old exhibit that has been broken for some time. It’s a laser spirograph which had some parts way past their life expectancy.

He started by removing all of the electronics from the cabinet for further study in his lair. He examined the signal generator which when scoped seemed to be putting out some very nice sine waves as it should. From there he moved on to the galvos which tested way off of spec and turned out to be the offending elements.

A bit of searching around the interwebs and [Bill] figured out an upgrade plan for the older parts. But since he was at it, why not add some features at the same time? He rolled in a port so that just a bit of additional circuitry added later will allow shapes and logos to be drawn on the screen. One of his inspirations for this functionality came from another DIY laser projector project.

Take a look at the results of the repair process in the clip after the break.

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Filed Under: laser hacks, repair hacks Tagged With: , , , ,

Let there be light inside your Epilog laser cutter

February 14, 2012 By Leave a Comment

[Bradley Gawthrop’s] biggest gripe about his laser cutter is the lack of Mac support. We don’t think we’d have any gripes if we owned one of these (yeah, that’s a lie…) but we can understand his second biggest issue which is the inability to see the work piece once it’s inside the machine. He figured out a very easy way to light the area as the cutter gets to work.

It occured to him that the optical head is always directly above the part of the work piece he was interested in seeing. He had been using a flashlight to shed some light, but what if he just added lighting to that head? The circuit is certainly nothing hard; some LEDs, resistors and a power source will do the trick. But routing the power is where things get more difficult. You need flexible wiring strung just right so as not to restrict motion on the X/Y axes. Most of his time was spent routing some 14 gauge stranded speaker wire for this task. He added his own 5V DC supply to power the adhesive LED strip which enjoys a resting place on the bottom rail of the head unit. Boom, problem solved.

Filed Under: laser hacks, tool hacks Tagged With: , ,
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