Over engineering windshield wipers to sync to music

In the late 90s, Volkswagen aired a series of awesome television advertisements that won a few awards relevant to those in advertising circles. One of these ads was titled Synchronicity and showed a VW Jetta’s windshield wipers (among other things) syncing to music as the car drove down a rainy alley. [ch00f] thought beat tracking wipers would make for a great project, and we love the sheer amount of engineering that went into this build.

The build began with [ch00f] taking apart his wiper motor to get some specifics for his build. Ideally, a rotary encoder would be very useful for this project, but designing a durable encoder would be a pain anyway. [ch00f] had to settle with the ‘parking pins’ on the wiper gear motor that allow the wipers to be driven in intermittent mode.

[ch00f] spent a great deal of time writing code that would guarantee a constant wiper speed, but that didn’t solve the problem of phase, or having the wipers begin or end their cycle on the beat. This problem was somewhat solved (as you can see in the video after the break) by using a feed forward system – basically, the software would predict the change in phase needed and correct it by changing the speed.

The build still isn’t perfect, although that’s mainly due to the placement of wiper parking switch on the wiper motor. [ch00f] plans on spending a little more time correcting the wiper speed/phase control with software, but what he’s got now is still very impressive.

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Installing military hardware in a home flight simulator

The cockpit of an F-16 Fighting Falcon features a small 3-inch display that monitors and tracks hostile aircraft and missiles, friendlies, and the current target. This Radar Warning Receiver is vitally important to pilots in combat, so [Mike] decided to add one to his homebuilt F-16 simulator that runs Falcon 4.0.

The RWR displays threats as symbols that are usually generated by tens of thousands of dollars worth of military hardware. [Mike] figured a $7 PIC microcontroller would work just as well and set about designing vector graphics that would fit on a single chip.

[Mike] had the graphics displaying correctly on an oscilloscope, but that’s a far cry from the from the surplus RWR display he picked up. Although the display is a simple CRT, the original designers of the radar warning receiver thought it necessary to put the deflection amplifiers in another part of the airplane. After building a pair of 30 Watt amplifiers, [Mike] could finally display more than a single dot on the display.

After all was said and done, [Mike] has a wonderful radar warning display that fits into his F-16 cockpit perfectly. While it’s not quite a 737 in a garage, we’ve got to respect someone who takes surplus avionics and makes them work. Check out [Mike]’s display in action after the break.

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Six foot speaker shakes buildings to their foundation

In the first scene of Back to the Future, [Marty McFly] visits the unoccupied laboratory of [Doc Brown]. Seeing an 8-foot-tall speaker connected to a huge array of amplifiers, [Marty] immediately turns on the amps, plugs in an electric guitar, and promptly destroys the amps and speaker while being thrown across the room. This scene must have been a huge inspiration to [Dan] and [Kyle]; they decided to replicate this gigantic speaker for the 2011 UW-Madison  Engineering Expo.

A speaker is a remarkably simple device – they’re usually just a coil of wire, a set of magnets on an iron frame, and a cone. [Dan] and [Kyle] wound hundreds of feet of copper wire around a fiberglass frame for the voice coil, used 8 and 10-inch steel pipe to secure the magnets, and pop riveted two sheets of polycarbonate together to form the cone. The result is a six-foot-diameter speaker in an 8x8x2 foot enclosure.

A speaker this size is only good for one thing: a ton of bass. The speaker can reliably reproduce frequencies from 5 Hz to 50 Hz, frequencies that are better felt than heard. There’s a video of the speaker in action after the break, but we’re pretty sure the best way to experience this insane device is in person.

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Resetting the page count on a laser printer

[Brian] really liked his Samsung color laser printer right up until it was time to replace the toner cartridges. A full set of toner cartridges sell for about the same price as the printer itself, so [Brian] figured he could simply refill the toner in the cartridges he already has. The printer sends out the ‘low toner’ warning  based on page count and won’t print if the page count is too high, negating the economy of a toner refill kit. Luckily, [Brian] figured out a dead simple way to reset the page count so he can use those third-party refill kits.

All the configuration settings and page counts for the printer are stored on an I2C EEPROM. After dumping the data held on this EEPROM with an Arduino and sniffing everything going into the EEPROM with a Bus Pirate, [Brian] was nearly at his wit’s end. Thankfully, serendipity intervened. When [Brian] restarted the printer with the Bus Pirate attached, he noticed it took much longer to initialize. Printing a configuration report, he was trilled to see that all page counts have been zeroed.

The final hack that allows [Brian] to reset the page count and used refilled toner cartridges is a simple wire that ties the SDA line of the EEPROM to ground on boot. [Brian] used a momentary switch, but given this is a once-every-few-months operation, a simple wire would suffice. Check out [Brian]’s page reset demo after the break.

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BB313 breadboard platform makes ATtiny prototyping painless

Johngineer's BB313

[John De Cristofaro aka Johngineer] uses various ATmega microcontrollers in his electronics projects, but he finds himself reaching for an ATtiny2313 or ATtiny4313 more often than not. He got tired of having to wire up pin headers, capacitors, and the like each time he started a project, so he spent some time designing an easy to use breadboard platform around the chips.

Inspired by LadyAda’s Boarduino, his BB313 board features FTDI pin headers, an ISP programming header, a reset button, along with breakout pins that plug directly into any breadboard. Aside from sharing a similar layout, [John] says that the similarities end there. His board is designed for designers who program in C or C++, so Arduino code won’t run without some substantial modification.

The board looks like a pretty handy benchtop tool, and we’re pretty sure it would be a big time saver for anyone who uses these chips with any frequency. [John] says that the board cost about $6.50 to make when he put it together, but that prices might vary slightly depending on where you have your PCBs made.

Be sure to swing by his site if the design looks like it might be helpful. He has made the schematics, a bill of materials, and all the rest available for the taking.

[via Adafruit blog]

Raspberry Pi launched

The Raspberry Pi has been launched. When we first heard of this board nearly a year ago, the idea of a $25 computer that displays 1080p video, runs Linux, and has enough ports to the outside world to do some  very interesting stuff, we were cautiously optimistic. Now that the guys behind the Raspberry Pi are getting units out to the masses, we’re a little excited and also thinking about all the cool stuff we’re going to build.

The Raspberry Pi foundation is going with a licensed manufacturing setup with RS Components and Premier Farnell signing up to manufacture and distribute the boards. Right now it’s a strictly one-per-customer situation, but within a month or so you’ll be able to order as many as you would like.

Right now the foundation is focusing on the slightly more expensive ‘B’ model Raspberry Pi that includes Ethernet and USB over the $25 base unit. The ‘A’ model was originally slated to come with 128 MB of RAM, but due to some clever cost saving strategies, the team increased the base RAM to  256 MB.

Right now the only question we have is if an American distributor has signed on to sell this board; we’re sure something awesome will be built with this awesome little board. Commentors pointed out that Newark was selling Raspis for the US market, but they’re out of stock. The best advice may be to wait a few months for production to catch up to demand.