3D printer with insane accuracy uses a DLP projector

April 5, 2012 By Leave a Comment

After years of work, [Junior Veloso] is finally getting his 3D printer project out to the public. Unlike the Makerbots and repraps we usually see, [Junior]’s printer uses light-curing resin and a DLP projector to build objects with incredibly fine detail.

One highlight of [Junior]’s project is the development of low-cost resins. Normally, light curing resins are extremely expensive, but [Junior] is actively trying to get the price of resin down to $150 USD per kilogram. A quick back-of-the-wolfram calculation tells us you should be able to print about 7-800 cubic centimeters with a kilogram of resin. It’s much more expensive than plastic filament used in other 3D printers, but that’s the price you pay for quality.

There’s a very popular Indiegogo campaign that is trying to raise money to mass produce the resin and some components of this kit. We’re not impressed with the rewards for this campaign – $59 for a .PDF description of the printer without any dimensions, $159 for a BOM, dimensions and the formula to make your own resin, and $400 for the closed-source software [Junior] devleoped – but hopefully this Indiegogo gets cheap resin out onto the market. There’s a short FAQ about this printer, so we’ll leave our readers to tactfully discuss the merits of this printer in the comments below.

You can check out the process of printing a remarkably detailed alien skull in the video after the break.

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Filed Under: cnc hacks Tagged With: , , ,

Becoming intelligent designers and saving the RepRap

March 16, 2012 By Leave a Comment

While Hack a Day’s modus operandi is serving up hacks from around the Internet, sometimes we feel the need to exercise a bit of editorial freedom. A thousand words is a bit awkward for the front page, so feel free to skip the break and head straight to the full text of this article.

It’s no secret myself and my fellow writers for Hack a Day are impressed with the concept of a personal 3D printer. We’ve seen many, many, builds over the years where a 3D printer is a vital tool or the build itself.

Personally, I love the idea of having a 3D printer. I’ve built a Prusa Mendel over the past few months – Sanguinololu electronics, [Josef Prusa]’s PCB heated bed, and a very nice Budaschnozzle 1.0 from the awesome people at LulzBot. I’ve even made some really cool bits of plastic with it, including the GEB cube from the inside cover of Gödel, Escher, Bach (a very tricky object to realize in a physical form, but not a bad attempt for the third thing I’ve ever printed, including calibration cubes). Right now I’m working on the wheel design for a rocker-bogie suspension system I hope to finish by early August when the next Mars rover lands. My Prusa is a wonderful tool; it’s not a garage filled with a mill, lathe, and woodworking tools, but it’s a start. I think of it as the Shopsmith of the 21st century.

Lately I’ve become more aware of the problems the RepRap and 3D printer community will have to deal with in the very near future, and the possible solution that led me to write this little rant.

[Read more…]

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Building a magnetic rotary encoder

March 8, 2012 By Leave a Comment

[Long Haired Hacker] has undertaken a high-resolution 3D printer build. He got his hands on some motors to drive the build platform but it doesn’t have a built-in encoder. He knows that optical encoder wheels can have problems due to dirt and grim as well as ambient light so he set out to find a better way of providing feedback to the controller. He ended up building his own magnetic rotary encoder which is shown above.

At the heart of the system is an AS5043 magnetic rotary sensor. The chip, which runs from $6.50-$11, can detect and report the rotation of a magnetic field with great precision. The rotation data can be read out in degrees using SPI, but it sounds like there’s also grey code output on a few pins if that suits your needs a bit better. The magnet which the chip measures is mounted in a sleeve milled to seat inside of a bearing ring.

The 3D printing method [Long Haired Hacker] has chosen uses a projector and light-cured resin to achieve the kind of results seen in this other hi-res printer.

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Hackaday Links March 8th, 2012

March 8, 2012 By Leave a Comment

Solder Your Pin headers Straight

straight-header solder

If you’re worried about how to solder your pin headers straight, why not try this simple trick and put them into a breadboard before soldering?

Etiquette for Open Source Projects

soapbox Phillip Torrone

If you use or develop open source projects, it’s worth checking out [Phillip Torrone]’s Unspoken rules of Open Source article. You may not HAVE to do all the things he says, but it’s certainly a good starting point for being ethical with your hacks.

The [GoAmateur] Camera Mount

go-amateur camera mount for bike

If you can’t afford a professional camera mount for your bike, why not make one yourself? As pointed out in the article, normal cameras aren’t really made for this, so do so at your own risk. If this isn’t shoddy enough for you, why not make a mount for your 4 year old dumb-phone (Env2) out of a block of wood?

A 3D Printer BOM

If you’re wondering how much a 3D printer will cost you, or where to source the parts, this Bill of Materials for a Prusa Mendel should help. We would assume this project will be updated as everything is built, so be sure to check back!

MakerBot Assembly Time-Lapse

makerbot time lapse

Along the same lines, if you’re wondering about getting into 3D printing, this time-lapse of the Thing-O-Matic being assembled may give you some insight into what’s involved in getting one functional!

Filed Under: Hackaday links, news Tagged With: , , , , , , ,

Hackaday Links: February 19, 2012

February 19, 2012 By Leave a Comment

Industrial control robot band

Remember Animusic, a series of videos featuring computer-generated, highly  implausible instruments? Intel made their own to demo their industrial control tech. From the looks of things, we’re putting money on a bunch of MIDI triggers bolted onto plastic panels; now it’s slightly less impressive and the reason we’re looking at xylophones on eBay right now.

Quadrocopters everywhere

[Jouni] sent in his quadrocopter build that was inspired by the Japanese spherebot we caught earlier this year. [Jouni] used a carbon fiber frame to  prevent the copter from bumping into things. Other things bumping into it are another story entirely.

This is my gun. There are none like it, because I printed it.

[Landru] printed a Nerf gun on his 3D printer. The only non-printed parts are a few screws, springs and an o-ring. [Landru] promised to put the files up on Thingiverse, but we can’t find them.

Media center auto power on circuit

[Dizzy]’s media server doesn’t have an ‘AC power loss reset’ feature in its BIOS, and he can’t jumpstart the thing by shorting pins on the ATX power socket. He came up with a very clean, minimal solution to starting his server after a power loss. Nice job, [Diz].

Better run, better run, outrun my soldering gun

Alright, circuit board shoes probably aren’t that comfortable, or useful, but we did find a like to the works of [Steven Rodrig], an artist who works in the medium of PCBs. The recycled circuits don’t do anything, and that’s giving us a few ideas on how to improve a digital banana.

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Hackaday Links: February 12, 2012

February 12, 2012 By Leave a Comment

This is why digital picture frames were invented

[Petros] sent in this video of his visualization of Van Gogh’s Starry Night. He did this with openFrameworks and also made a version that reacts to sound. Is anyone else reminded of that one scene in Vincent and the Doctor?

A boat’s a boat, but a mystery box can be anything

[Rick] wanted to build a lock pick training station for the Eugene Maker Space, but he needed a way to make it interesting. What could be better than a mystery box? When you pick the deadbolt, open the box up and you’ll get a prize. Just make sure you put something of yours in the box for the next person.

3D printer prints its own case

Because the 3d printer community isn’t segmented enough, [Sublime] decided to design a new one. Here’s where it gets cool: the Tantillus can print its own case, and can ‘daisy chain’ to another Tantillus so only one set of electronics are needed. Interesting ideas afoot.

A diamond says I love you, but a duct tape rose says I’ll fix that for you

Valentine’s Day is coming up, so if you haven’t already made dinner reservations, you’re probably up the creek. How about making a duct tape rose for that special person in your life. Bonus: a dozen costs $3, and they won’t die in a week.

Using keypads over serial or SPI

[Leniwiec] sent in a tutorial on connecting keypads to a microcontroller with a serial or SPI interface. If you want to build a calculator, this is your chance. We’d use this for an Apollo Guidance Computer, though.

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