Easy workout logging with Ethernet-enabled exercise bike

March 3, 2012 By Leave a Comment

It will be easy to keep your exercise routine on track if you don’t have to do anything at all to log your workouts. [Reefab] developed this add-on hardware for his exercise bike that automatically logs his workout on the Internet.

He’s using RunKeeper to store and display the workout data. They offer a token-based API which [Reefab] implemented in his Arduino sketch. The hardware to grab data from the exercise bike is quite simple to set up. A rare-earth magnet was added to the fly-wheel with a reed switch positioned next it in order to measure the number and speed of rotations. This is exactly how a consumer bicycle computer works, needing just one accurate measurement corresponding to how far the bike travels with each revolution of that wheel.

In addition to the networked-logging feature [Reefab] included a character display so you can follow your speed and distance data during the workout.

Filed Under: home hacks Tagged With: , , , , , ,

3D printed lugs for your custom bike

February 24, 2012 By Leave a Comment

We haven’t heard much about 3D printing using stainless steel as the medium, but that’s exactly what’s going on with the lugs used to assemble this bicycle frame. They’re manufactured using LaserCusing, which is a brand name for parts produced using Selective Laser Melting. The video after the break gives you an overview of what it takes to clean up each of these parts.

The laser melts metal power to solidify areas needed in the final part. Just like the hobby printing we’ve seen on the RepRap or Makerbot there are structural supports necessary to complete the print job, and these need to be removed after the laser has done its work. This is where the majority of the labor comes in. You’ll see a ton of waste material pulled out of the cage-like lug, and we’re sure there’s no shortage of filing and polishing to finish up. But wow, what an interesting result. We just need to figure out if anyone has found a cost-effective way to hack together one of these metal-powder printers.

[Read more…]

Filed Under: cnc hacks, laser hacks Tagged With: , , ,

CNC milled bicycle frame jig

February 22, 2012 By Leave a Comment

This bicycle frame jig is cut from MDF. It’s the latest in a growing trend that we love to see: the increasing availability of manufacturing techniques for the common hacker. This is a Kickstarter project, and alas it appears the designs are not available for you to cut your own. But we love the potential this shows, and maybe you can use the concept the next time you’re welding together a frame for something.

We really never look at building traditional frames at home. Mostly it’s the oddities that catch our eye. But if you’re into cycling and want to get your own custom-fit frame this has got to be the lowest-cost option available. In fact, you can get the jig and a tube set for under $600. The frame can be fit with just a few hand tools (a hack saw and a file). It uses lugs so the joints will be strong as long as you get the pipes fitting well enough for a quality welded joint.

Filed Under: cnc hacks Tagged With: , , , ,
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